First membrane-pump concepts Completed
Chamber, membrane and controllable stroke as the basic principle.
Three development tracks in sequence: overall system, membrane and drives. Earlier architecture stages stay visible and are marked as such.
Track 1
Chamber, membrane and controllable stroke as the basic principle.
Force transfer to the membrane, valve phases and reproducible stroke.
High-pressure and low-pressure side as separate tasks.
Miniaturised continuous-flow pump for the pulmonary base flow.
Modular two-circulation architecture with systemic chamber, pulse chamber and continuous-flow pump. Three modules were built and a circulation test rig was set up. The design values of that stage have been superseded.
Bringing together chamber geometry, membrane, drive, sensing, energy supply and safety concept.
Combining CAD, simulation, prototypes and endurance data into a further-developed benchtop system generation.
Track 2
Separate, documented R&D project in six work packages. The packages partly run in parallel.
Stroke, pressure and installation-space requirements; parametric design of different membrane geometries.
Selection of suitable elastomers; production and characterisation of single- and multilayer membrane specimens with varied wall thickness, rolling radius and preload.
Non-linear FE simulation with hyperelastic or viscoelastic material models; local principal strains, stresses and bending radii; iterative prototypes.
Functional tests of the prototypes and iterative adjustment of geometry and membrane clamping.
Test rig with defined stroke and back pressure plus cycle, pressure, temperature and leakage monitoring.
Parallel endurance runs at different frequencies; analysis of cracks, creep, abrasion, fatigue and layer failure; comparison with simulation.
Track 3
First concepts with a controllable linear stroke.
Motor with screw drive as the earlier favourite, designed in CAD.
Several drive principles are compared by installation space, heat, wear, controllability and lifetime.
Selected drives are tested under identical conditions — same chambers, pressures and measuring methods.
Decision based on test-rig data, not theory.